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2 MW Design Draft — Utility-Connected

Powered shell for high-density compute: utility primary power, on-site battery and generator backup, and direct-to-chip liquid cooling.

DRAFT · For discussion only
01 · Project Intent

A grid-fed, liquid-cooled shell with on-site backup

Deliver 2 MW of critical IT capacity (~2.2–2.4 MW total facility load) from a utility service, backed by on-site battery storage and natural-gas generation.

Utility primary

  • Service sized for ~2.4 MW facility peak plus margins; 2 MW critical, no growth allowance
  • Lowest operating cost where capacity exists

On-site backup

  • Grid-forming BESS continuously feeds the critical bus
  • Natural-gas gensets recharge the BESS in extended outages

High density

  • 80–120 kW per rack, ~17–25 racks
  • ~75% of heat captured to liquid
02 · Power Architecture

Utility + BESS + backup gensets

Utility service

  • ~3–4 MVA service (facility peak + margins only), MV preferred
  • POI breaker, metering, step-down transformation, MV switchgear

BESS (parallel, grid-forming capable)

  • Power: ~2.5–3 MW, full facility load
  • PCS stage also N+1, so a single inverter failure does not interrupt the critical load
  • Energy: ~2.5–5 MWh → ~1–2 h
  • Inverter output continuously feeds critical buses A/B; utility and gensets charge it and support the bus
  • Optional peak shaving / demand response

Backup gensets

  • Sized N (N+1 if contract requires) for ~2.4 MW + BESS recharge at site rating
  • Indicative: 3 × ~1.2 MW (+1 optional), site derates apply
  • Run only during outages and tests

Gas supply

  • Sized for outage duty: ~23–27 MMBtu/h when running
  • Firm gas supply required; if firm gas is unavailable, on-site fuel storage for the target outage duration

Ranges are preliminary, pending utility capacity study, load study, and manufacturer site ratings.

02a · Power One-Line

Utility-fed common-bus topology

MEDIUM-VOLTAGE COMMON BUSUtility gridprimary sourcestep-down / meteringPOI breakerNG backup gensets · N (+1 optional)G1G2G3+1step-up xfmrsgen breakersBESSgrid-forming · PCS N+1BESS xfmrBESS breakerBTM solaroptional=~inv.Islanding controlleropen POI · sync · resyncMV/LV AMV/LV BMV/LV MechBUS ABUS BMECH BUSIT loadD2C racks · dual-corded A+BCoolingCDUs · pumps · dry coolersControls & securitysmall UPS-backedSite controller + BESS SOC mgmtoutage sequence · peak shave · DRdashed = control / comms · green = continuous BESS supplyCONTINUOUS CRITICAL PATHBESS inverter → buses A/B
Utility feeds the MV bus through the POI breaker; BESS, backup gensets, and optional solar tie in through their own breakers; separate A and B buses feed dual-corded IT loads. The grid-forming BESS continuously feeds critical buses A/B (green path); because it is on a parallel common bus, gensets or utility can still carry the load if the BESS trips. Draft, not for construction.
02b · Operating Modes

Utility-connected operating modes

MODEBESS (GRID-FORMING)UTILITYGENSETS (N)WHAT HAPPENS1 · Normal (on grid)forms & feeds buscharges · supportsoff / exercisedBESS continuously feeds critical busesA/B; utility recharges it and supports thebus.2 · Grid outagefeeds bus · dischargingopenstartingPOI opens; no transfer at the load sincethe BESS already feeds it. Gensets startand sync (~1 min).3 · Extended outagefeeds busopencharge BESS · supportGensets recharge the BESS and support thebus for the outage duration.4 · Return to gridfeeds busresync · closeramp downController resyncs and closes the POI;utility resumes charging; gensets cooldown.5 · Peak shave/ DR (opt.)feeds bus · dischargingreduced importoptionalBESS draws down to cut peak demand oranswer demand response, keeping reserveSOC.
Solid = active, dashed = off / standby / open. The islanding controller manages POI open/close and resynchronization.
02c · Interconnection

Interconnection considerations

Capacity availability

  • Confirm ~3–4 MVA available at the nearest feeder/substation
  • Upgrades may be required at customer cost

Timeline

  • Application, studies, and construction can take months to years
  • On-site BESS + gensets can bridge early operation (phased start)

Cost

  • Line extension, transformer, metering, and upgrade costs
  • Tariff demand charges vs. peak-shaving value

Protection & compliance

  • POI protection, anti-islanding, and transfer scheme approved by the utility
  • Grounding and fault-current coordination with inverter sources
  • Interconnection standards for on-site generation and storage
03 · Cooling

Direct-to-chip liquid cooling with dry coolers

Heat split (2 MW IT)

  • ~1.5 MW to liquid via cold plates + CDUs
  • ~0.5 MW residual air-side heat
  • Elevated-temperature D2C for near-zero water use

Facility water loop

  • Elevated temperature: ~45°C (113°F) supply / ~55°C return
  • Pure dry coolers as primary heat rejection; closed loop, propylene glycol for freeze protection
  • ~45°C supply holds a ~7°C approach even at 95–100°F design days

Water use

  • Near-zero water: no evaporative cooling in the base design
  • Adiabatic assist optional and minimal, only for the hottest design days at elevation

Air-side load

  • Rear-door HX / fan walls
  • Fed by a small closed-loop trim branch for cooler water (no water consumption)
  • Hot/cold aisle containment

Target PUE ~1.10–1.20 where practical, subject to final equipment selection and IT/CDU supply temperature limits.

03a · Cooling Loop

Cooling loop schematic

TECHNOLOGY COOLING LOOPFACILITY WARM-WATER LOOP (glycol)HEAT REJECTIOND2C cold platesCPUs / GPUs · ~75% of heatRack manifoldssupply / return per rackCDUs (N+1)liquid-to-liquid HXTCS return (hot)TCS supplyPumps N+1glycol facility loop~55°C returnDry coolers (N+1)PG glycol · freeze-protectedOptional adiabatic assisthottest design days only~45°C (113°F) supplyRear-door HX / fan walls~25% of heat (air side)Residual air heatmemory, PSUs, drivesSmall trim branchclosed loop · no water useair-side return tofacility loopFreeze protection~30–40% propylene glycolRed = return (hot) · blue = supply (cool) · dashed amber = optional / minimal. Pure dry cooling is the base design; temperatures indicative.
Closed glycol loops end to end. CDUs isolate the technology loop from the facility loop; pumps and dry coolers are N+1.
03b · Heat Split & Seasons

Heat split & seasonal operation

HEAT SPLIT · 2 MW ITLiquid (D2C) · ~75% · ~1.5 MWAir · ~25% · ~0.5 MWANNUAL OPERATION · EXAMPLE PROFILE: COLD WINTERS, HOT DRY SUMMERS · NEAR-ZERO WATERJFMAMJJASONDWinter (Nov–Mar)Pure dry cooling, fans modulated down;glycol + low-limit controls for freezeprotection; heat-recovery opportunity.Shoulder (Apr–May, Sep–Oct)Dry coolers only at ~45°C supply.Compressor-free, lowest PUE.Summer (Jun–Aug)Still pure dry cooling at ~45°C (113°F)supply through 95–100°F design days.Optional adiabatic assist only for rareextreme hours at elevation.Illustrative month bands; dry-only performance depends on site weather data and IT/CDU supply-temperature limits.
04 · Climate Fit

Cool, dry continental climates

Conditions

  • Example design basis: up to ~5,000–6,000 ft elevation
  • Cold winters, hot dry summers
  • Design dry-bulb up to ~95–100°F; low humidity

Cooling impact

  • ~45°C supply allows dry-only heat rejection year-round
  • Optional adiabatic assist reserved for extreme hours; low humidity makes it effective if ever used
  • Glycol and freeze protection for cold-weather operation

Altitude impact

  • Gensets derated for elevation and heat (site-dependent)
  • Thinner air reduces dry-cooler and fan capacity — size coils and fans accordingly
  • Electrical equipment altitude ratings verified
05 · Building Options

Building options & square footage

2 MW at 80–120 kW/rack ≈ 17–25 racks → ~1,500–4,000 sq ft of white space (incl. aisles and CDUs). The rest of the footprint is electrical, mechanical, and support space.

OptionDescriptionIndicative footprint
A · Pre-engineered metal buildingSingle-story shell, data hall + electrical/mechanical rooms~8,000–12,000 sq ft
B · Modular / prefabricatedFactory-built IT and power modules on prepared pad~5,000–8,000 sq ft of modules
C · Retrofit existing buildingAdapt existing industrial/warehouse structure~10,000–15,000 sq ft

Plus exterior yard for utility switchgear, gensets, BESS (~2.5–5 MWh), transformers, and dry coolers (indicative 0.75–1.5 acres). All figures are draft ranges.

06 · Site Requirements

What a candidate site needs

Utility service

  • ~3–4 MVA available; feasible line extension

Land

  • ~2–4 acres, flat, buildable
  • Industrial or compatible zoning

Gas supply

  • ~0.55–0.65 MMscf/day capacity during outages

Connectivity

  • Diverse fiber routes

Permitting

  • Air permit for emergency/backup generation (typically less onerous than prime)
  • Noise limits at property line (gensets, dry coolers)
  • Fire code for BESS

Engineering studies

  • Grounding for grid-connected and islanded operation
  • Short-circuit & protection coordination with limited inverter fault current
07 · Next Steps

Next steps

1. Site screening

  • Shortlist sites against requirements

2. Feasibility

  • Utility capacity request, load study, gas and air permit

3. Basis of design

  • Lock power, cooling, and building option

4. Budget & schedule

  • Develop cost estimate and delivery timeline

Discuss a project →

This document is a design draft for discussion; all figures are preliminary. For sites without a viable grid connection, see the Self-Powered draft.